Air-conditioning is indispensable to escape the heat in summer. As air-conditioning enters thousands of households, it is also constantly developing. At present, air conditioners are gradually developing in the direction of miniaturization, high efficiency, and long life. The air-conditioning heat exchange fins are also correspondingly developed in the direction of ultra-thin and high strength. In the 1980s, the thickness of the heat exchange fins was 0.15-0.2 ram, but nowadays, the thickness is only between 0.09 and 0.15 mm. In order to increase the life of the air conditioner, reduce the power consumption, improve the ventilation quality and increase the refrigeration effect, a variety of functions of heat fins have been produced.
Air conditioner foil is a special material for manufacturing heat exchanger fins for air conditioners. The air conditioner foil used in the early days is plain foil. In order to improve the appearance of the plain foil, it is coated with an anticorrosive inorganic coating and a hydrophilic organic coating before forming to form a hydrophilic foil. The current hydrophilic foil accounts for %&1 of the total air-conditioning foil, and its application ratio will be further improved. There is also a kind of water-repellent foil, which makes the surface of the fins water-repellent and avoids the adhesion of condensed water. Because the water-repellent foil's ability to improve the appearance of defrosting needs to be further studied, the current practice is very few.
The air-conditioning foil has a thickness of 0.1mm to 0.15mm. With the development of technology, there is a trend of further thinning of air-conditioning foils. Today, the thickness of Japan's leading product is 0.09mm. In the ultra-thin state, aluminum foil must have good formability, its arrangement and performance must be uniform, less metallurgical defects, and small anisotropy. At the same time, it needs high strength, good ductility, uniform thickness, and good flatness. The standards and alloys of air-conditioning foils are relatively simple and suitable for large-scale production. However, the market has strong seasonality. Professional manufacturers of air-conditioning foils can hardly deal with the contradiction between oversupply in peak seasons and no need in cold seasons.
Due to the weak stock market demand, the production capacity and skill level of China's air-conditioning foil have been continuously improved in recent years, and a group of companies producing air-conditioning foils of large, medium and small, high, middle and low levels has been formed. The product quality of some large companies such as North China Aluminum and Bohai Aluminum It has basically reached the world's leading level. Because of the overcapacity of domestic production, market competition is extremely fierce.
Seven categories of air conditioner aluminum foil
Air conditioner aluminum foil can be divided into 7 categories according to its processing technology and performance characteristics.
1. Non-coated aluminum foil
Non-coated aluminum foil refers to aluminum foil that has been rolled and annealed without any form of treatment on the surface. In my country 10 years ago, and about 15 years ago, the aluminum foils used for heat exchangers in air conditioners were all non-coated aluminum foils. Even at present, about 50% of the heat exchange fins used in developed countries are still uncoated aluminum foil, while in my country, this ratio is about 60%.
2. Coated aluminum foil
The so-called coated aluminum foil is to reprocess the surface of non-coated aluminum foil to make it have a certain special function. In countries with fast technological development such as Japan and Germany, coated aluminum foil has been used for more than 15 years. In my country, the use of coated aluminum foil does not exceed 10 years.
3. Corrosion-resistant aluminum foil
The surface of the corrosion-resistant aluminum foil product has a certain anti-corrosion protective layer. The air-conditioning heat exchange sheet made of this product can be applied to relatively harsh areas and can significantly increase the service life of the air conditioner. At the same time, due to the improvement of the corrosion resistance of the heat exchange sheet, the generation of surface corrosion powder is greatly reduced, thereby improving the ventilation quality and purifying the air in the air-conditioned room.
5. Hydrophobic aluminum foil
Hydrophobic aluminum foil is also called water-repellent aluminum foil, and its surface properties are just the opposite of hydrophilic aluminum foil. That is, when the condensed water condenses on the surface of the aluminum foil, the contact angle with the aluminum foil is relatively large, generally 75. the above. The larger the angle, the better the water repellency. The ultimate goal of using hydrophobic aluminum foil is the same as that of hydrophilic aluminum foil, that is, to prevent condensed water from remaining between the heat exchange fins. The difference is that the hydrophobic aluminum foil achieves the purpose of removing the condensed water between the heat exchange fins by increasing the contact angle between the condensate water and the heat exchange fins, so that the condensate water forms droplets that are easy to slide down.
6. Self-lubricating aluminum foil
In the process of processing and manufacturing air-conditioning heat exchange fins, lubricating oil is generally added to the surface, then punching and flanging, and finally trichloroethylene is used to wash off the lubricating oil. Since trichloroethylene is harmful to the human body, in order to reduce this process, a self-lubricating aluminum foil is produced accordingly. As the name implies, self-lubricating aluminum foil does not need to be lubricated separately during its punching process, and the lubrication during punching is borne by the pre-treated film on the surface of the aluminum foil. Since there is no need to add lubricating oil, the subsequent cleaning and drying process of trichloroethylene is omitted.
7. Anti-mold aluminum foil
The anti-mold aluminum foil is mainly used for the indoor unit of the air die. Its main function is to prevent the surface of the heat exchange fins from being moldy due to use or storage for a long time, thereby significantly improving the air conditioning quality and preventing abnormal odors. Improve the air-conditioned indoor environment.
Henan Huawei Aluminum Co., Ltd. is the leader of many aluminum manufactures and suppliers in China. We strictly control the quality and focus on customers. We hope to have in-depth cooperation with you and provide you with high quality aluminum material products custom OEM services. If you want to get the newest and best prices by per kg or per ton standard weight, please contact us.
Aluminum foil production line
- Package: Wooden case
- Standard Wooden case specification: Length*Width*Hight=1.4m*1.3m*0.8m
- Once needed,wooden case dimension could be redesigned as required.
- Per wooden case Gross Weight scale: 500-700KG Net Weight: 450-650KG
- Remark: For special packaging requirements, corresponding shall be added accordingly.